Introduction to Automated Production Line for Alloy Circular Saw Blades

China undoubtedly holds a pivotal position in the world's production of alloy circular saw blades. In market competition, the factors at play are: 1. Improved product quality; 2. Automated production lines; 3. Technological processes; 4. Production efficiency; and 5. Corporate profitability.

Alloy saw blades are high-tech products. Their technological content lies in the cost and the deep processing that enhances their value. The main problems in my country's alloy saw blade production quality are low hardware and equipment precision, low automation levels, low technological content, crude manufacturing techniques, and high energy consumption, which hinders economic efficiency. For example, a domestic company currently producing 300,000 saw blades per month requires nearly 400 production managers, with an average monthly salary of 1,500 yuan, totaling 600,000 yuan in wages. An automated line could produce the same 300,000 blades per month with fewer than 200 people, saving 300,000 yuan in wages each month. If product quality improves and profits increase by 10%, and some auxiliary materials and energy consumption are reduced, monthly profits can still increase by 200,000 yuan. This translates to an annual increase of 6 million yuan in net profit, roughly equivalent to the price of a domestically produced automated production line. However, purchasing a foreign production line increases costs tenfold, a situation investors should seriously consider.

II. Brief Introduction to the Technical Performance of Various Alloy Circular Saw Blade Machining Centers

1. Alloy saw blade grinding machining center

Technical parameters: Power 4kW, grinding head speed 6000 rpm. Grinding speed: 3×18 teeth/min, 4 robotic arms, processing size: 6"-14". Automatic compensation: stepless setting, automatic compensation accuracy 0.01-0.02 mm. Control method: servo CNC, total machine weight 3.1 tons, machine dimensions 5.1 meters long, 1.3 meters wide, and 2 meters high.

The automatic gear grinding machining center is an electromechanical integrated system that automatically processes various tooth shapes and different tooth surfaces in one go. Welded saw blades are placed in a semi-finished product warehouse, various parameters are set, and a robotic arm automatically delivers them to the appropriate grinding area for processing or removal. When the grinding wheel wears out, the servo motor provides automatic compensation or adjusts the tool feed/retraction, and automatically monitors and records the settings. This machine has a high degree of automation, can work continuously for 24 hours, and can be operated by one person managing three sets. Including wages and auxiliary material costs, the processing cost per blade is less than 1 yuan, making it suitable for processing products of various grades.

2. Dental Repair Center

Technical parameters: Power 0.5kw, grinding head speed 2860 rpm. Grinding speed: 70 teeth/min, 2 robotic arms. Machining size: 6"-14". Total machine weight 720kg, machine dimensions: length 1.3m, width 1.5m, height 2m.

The tooth-repairing machining center uses electroplated diamond grinding wheels, which are fast, accurate and efficient in removing base oxides. They can thoroughly control the depth and angle, ensuring the firmness and reliability of each alloy weld. The dynamic balancing of the grinding teeth reduces alloy welding errors and improves product quality assurance. One person can operate three machines, and the shift output can grind 100,000 teeth. The degree of automation is very high, which greatly reduces the number of operators and can save 100,000 yuan in expenses per year.